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Automotive Design FMEA Example Page 6
Automotive Design FMEA Example
Date: 3/26/2003
CURRENT CONTROLS
Page 6 of 9
Non-proprietary and non-confidential information.
Document Created 3/26/2003
Generated By
ReliaSoft’s Xfmea Software http://www.ReliaSoft.com
# Current Design Controls Control Type Item Function Potential Failure Mode Potential Effect(s) of Failure
Potential
Cause(s)/Mechanism(s) of
Failure
1 Vehicle general durability test veh.
T-118
T-109
T-301
Detection Front Door L.H. - Ingress to and egress from vehicle
- Occupant protection from weather, noise, and
side impact
- Support anchorage for door hardware including
mirror, hinges, latch and window regulator
- Provide proper surface for appearance items -
paint and soft trim
Corroded interior lower door
panels
Deteriorated life of door leading to:
- Unsatisfactory appearance due to
rust through paint over time
- Impaired function of interior door
hardware
Upper edge of protective wax
application specified for inner
door panels is too low.
2 Vehicle general durability testing - as
above.
Detection Front Door L.H. - Ingress to and egress from vehicle
- Occupant protection from weather, noise, and
side impact
- Support anchorage for door hardware including
mirror, hinges, latch and window regulator
- Provide proper surface for appearance items -
paint and soft trim
Corroded interior lower door
panels
Deteriorated life of door leading to:
- Unsatisfactory appearance due to
rust through paint over time
- Impaired function of interior door
hardware
Insufficient wax thickness
specified.
3 Physical and Chem Lab test - Report No.
1265.
Detection Front Door L.H. - Ingress to and egress from vehicle
- Occupant protection from weather, noise, and
side impact
- Support anchorage for door hardware including
mirror, hinges, latch and window regulator
- Provide proper surface for appearance items -
paint and soft trim
Corroded interior lower door
panels
Deteriorated life of door leading to:
- Unsatisfactory appearance due to
rust through paint over time
- Impaired function of interior door
hardware
Inappropriate wax formulation
specified.
4 Design aid investigation with
nonfunctioning spray head.
Detection Front Door L.H. - Ingress to and egress from vehicle
- Occupant protection from weather, noise, and
side impact
- Support anchorage for door hardware including
mirror, hinges, latch and window regulator
- Provide proper surface for appearance items -
paint and soft trim
Corroded interior lower door
panels
Deteriorated life of door leading to:
- Unsatisfactory appearance due to
rust through paint over time
- Impaired function of interior door
hardware
Entrapped air prevents wax from
entering corner/edge access.
5 Laboratory test using "worst case" wax
application and hole size.
Detection Front Door L.H. - Ingress to and egress from vehicle
- Occupant protection from weather, noise, and
side impact
- Support anchorage for door hardware including
mirror, hinges, latch and window regulator
- Provide proper surface for appearance items -
paint and soft trim
Corroded interior lower door
panels
Deteriorated life of door leading to:
- Unsatisfactory appearance due to
rust through paint over time
- Impaired function of interior door
hardware
Wax application plugs door drain
holes.
6 Drawing evaluation of spray head access. Detection Front Door L.H. - Ingress to and egress from vehicle
- Occupant protection from weather, noise, and
side impact
- Support anchorage for door hardware including
mirror, hinges, latch and window regulator
- Provide proper surface for appearance items -
paint and soft trim
Corroded interior lower door
panels
Deteriorated life of door leading to:
- Unsatisfactory appearance due to
rust through paint over time
- Impaired function of interior door
hardware
Insufficient room between panels
for spray head access.
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